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Dehuai Semiconductor Project Case

2020-04-09


Under the infusion of science and technology and ingenuity, industrial architecture can become a multi-dimensional compound space with the integration of high-tech and modern aesthetics.
As a key project in Jiangsu Province to fill the gap of China's CMOS image sensor chip (CIS), Dehuai Semiconductor Phase I will achieve mass production at the beginning of 2019. Concise and lively modern industrial buildings, super-large-scale semiconductor industry chain is "intelligent crystallization".
The metal sandwich panel enclosure system provided by WISKIND Construction Steel has become the "Guardian of China Core".


Break through the CIS dependence on imports.



At present, China's CIS market is conservatively estimated to be hundreds of billions of dollars, but it depends on imports for a long time.


Dehuai Semiconductor, a joint venture between Jiangsu and Taiwan, located in Huai'an City, is the first integrated IDM chip company in China to focus on image sensors and applications.


The first phase has an annual output of 240000 pieces of 12-inch semiconductor chip wafer factory, with a total construction area of 150000 square meters, a total of 15 single buildings, with a total investment of 9 billion yuan.



Dehuai Semiconductor has formed a stable cooperative relationship with Huawei and other mobile phone giants. In the future, Dehuai Semiconductor will form a whole industry chain of CIS chip design, wafer manufacturing, packaging and camera modules, and create a national brand in the field of high-end CIS.


Two.

Project challenge.

Anti-micro-vibration of large buildings.


From sand to wafers, from nanoscale craftsmanship to the heart of mobile phone cameras, each chip is the crystallization of wisdom and craftsmanship.


In order to meet the stable operation of the precision equipment production line and zero defects, there are many difficult challenges in the project design, including anti-micro-vibration in the mass production workshop, 100-class clean room and so on. As the first line of defense, the external protection system also has extremely high requirements.



Air tightness is demanding. According to the technical requirements of anti-micro-vibration, low-speed air supply is used in the factory building, and the change rate of air density is controlled within 10%.


Multi-material lap joint with mixed structure. The production plant adopts reinforced concrete structure at the bottom and light steel structure at the upper layer, which supports the exterior protection of the whole building as well as the internal mechanical devices.


Energy saving and green requirements. In the design of modern industrial buildings, the concept of energy saving and green design have been put into practice. Dehuai Semiconductor Plant, which takes into account the low energy consumption and environmental friendliness of the building, has high energy-saving standards for construction and operation.



Three.

Curtain wall scheme.

The Power and Beauty of Industrial Spirit.


As the end of a building, the building enclosure system bears the dual functions of structural function and spiritual aesthetics.


In the face of such an ambitious project as Dehuai Semiconductor,WISKIND provides the enclosure system solution with superb technology, which precisely expresses the unique industrial spirit of the building.


The project uses color sandwich thermal insulation curtain wall board 12000 meters, profiled board 5000 meters, purlin 120 tons. Among them,  color wallboard is a product of FM safety certification in the United States.


Assembly design.

The metal curtain wall panels used in the project are designed and manufactured according to the assembly concept. Cassette lap structure, supplemented by high weather-resistant adhesive strip, excellent air tightness enables accurate control of air pressure and airflow in the semiconductor plant. Green assembly construction, reduce construction cost, and can be replaced separately in later maintenance.


Give consideration to fire prevention and heat preservation.

MasterCard color series products are a kind of modern exterior building materials. The core material between the high-quality coated steel plates is specially made hydrophobic rock wool, and sealed with polyurethane, the fireproof performance reaches class A, and the thermal insulation effect is excellent. Reduce the energy consumption of building operation while ensuring safety.


Vertical purlin reinforced structure.

The height of the main factory building is 23.9 meters. If the crossbar is used, the deflection of the plate is too large and the outer plane of the purlin is uneven, which will lead to uneven elevation. Vertical purlins, wall panels and purlins are vertical, with high structural strength, neat outer plane and high wall smoothness.

The overall temperament and the beauty of detail.

Picasso once said that two colors can sing together. The main color of the project is light and smart silver gray, with brand image color red, cold tone and jumping red belt to form a three-dimensional and dramatic effect, which not only reflects the magnificent momentum of the factory building, but also enriches the facade effect.



The crisscross black board seams outline the strong contrast lines in the factory building, enrich the building texture, and the metal texture reflects the strong modern industrial flavor.


Through the integrated design of internal technology and external enclosure system, Dehuai Semiconductor Project has shaped the sense of strength and scale of sophisticated modern industrial plant, and become the carrier of symbiotic relationship among science and technology, people and architecture.



The metal sandwich panel thermal insulation curtain wall system provided by WISKIND Building Steel has strong adaptability and customization ability, combines green function with modern aesthetic, and shows the power and beauty of modern architecture.


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